The Ovaltine Factory Kings Langley

Kings Langley Ovaltine Factoryc1938 Herts Vol1

Article taken from the Watford Observer Nostalgia Series by Kelly Pells, reproduced courtesy of The Watford Observer

With thanks to Kings Langley Local History & Museum Society

Extra information provided by Sandie Taylor of R.E.S. Ltd.


Ovaltine factory re-developed[/caption]

In 1865, a Swiss chemist named Dr George Wander discovered the nutritional benefits of barley malt. He found it to be full of complex carbohydrates and naturally occurring vitamins.

Dr Wander began to manufacture malt extract and launched a new food drink, which he called ‘Ovomaltine’. It became an instant hit in Sweden, and was drunk hot on the ski slopes.

In 1909, Wander’s son, Albert, established the British company A. Wander Ltd. He added sugar, whey and beet extract to the barley malt to improve the taste of the drink, and the name was changed to Ovaltine for the British market. (it was actually mis-spelt on the patent application)

In 1913 a small factory was built in Kings Langley to manufacture Ovaltine. The original workforce consisted of just 13 people, but the business expanded rapidly.

The company purchased three farms in 1928, totalling around 450 acres, on which they established the Ovaltine Dairy, Egg Farm and Barley farm. Here they produced the main ingredients for Ovaltine: barley, milk and eggs. They worked to a high standard and were acknowledged at the time as the best in the world of their type. (The barley farm was called Numbers Farm and is on Egg farm Lane, opposite the factory)

These farms became a key part of the marketing strategy, featuring regularly in advertising to promote the drink’s wholesome qualities. With the Ovaltine Dairy Maid reinforcing the idea of the drink as being full of goodness, Ovaltine became popular with doctors as a health product.

By the mid-twentieth century, the factory was employing nearly 1,500 people.

Ovaltine Sun Parlours
The egg farm in its heyday
Entrance to Ovaltine egg farm 2004
The gateway to the Egg Farm after its closure

One reason Kings Langley was chosen as the site for the factory was because of its proximity to the Grand Junction Canal, as it was until 1929. The coal needed to fuel the boilers could be easily delivered by narrow boats from the Warwickshire collieries, and the product could easily be delivered to the London and the Docks. In 1926 Wanders had two pairs (motor and butty) of boats from W.H. Walker Brothers of Rickmansworth, in 1927 two more pairs, and later they also bought some boats from the Grand Union Canal Carrying Company: this small fleet was very well regarded for their smart livery and impressive turn-out, and continued to carry coal until the 1960s. Two of their boats (Albert and Mimas, both by Walkers) are still, after reconstruction, in use.

Originally, Ovaltine was marketed as an energy booster. Water or milk could be added, and it could be consumed hot or cold. Later, advertising would highlight Ovaltine’s ability to relax the drinker as it was caffeine-free, making it the perfect bedtime drink.

The most famous Ovaltine marketing campaign was ‘The Ovaltineys Show’, which had one of the most successful jingles of the era. It was broadcast on the radio every Sunday evening at 5.30pm. This was a time when few people had televisions, and radio was an all-important medium with huge audiences.

The show was created especially for children and included singing, secret codes, puzzles and stories. The Ovaltineys became a special club, and gained over 5 million members in its first four years. Children applied for membership using forms found inside Ovaltine tins. They were sent a badge, a rule book, secret code and a list of special rules that all members needed to abide by.

Ovaltine continued to grow in popularity throughout the twentieth century. Ovaltine was the official drink of the 1948 Olympics, with 25,000 cups served to the competitors. It was also carried up Mount Everest by Sir Edmund Hillary in 1953.

Ovaltine became the largest liquid malt extract producer in the world. This was not only used in Ovaltine, but in the inside of Maltesers, biscuits and sweets. Ovaltine was also available in the form of chocolate bars, Easter eggs, cookies and breakfast cereals.

At the factory, they also began to produce Options hot chocolate.

The art deco style Ovaltine factory in Kings Langley has become a well-known local landmark.

Production in the factory ceased in 2002, and it has now been redeveloped as luxury apartments. The former Ovaltine Egg Farm has been converted into energy-efficient offices which house Renewable Energy Systems (R.E.S.). The dairy farm has been converted into residential homes. The barley farm is still arable land and grazing but the barns have been converted into homes.

Despite the end of production in the Kings Langley factory, Ovaltine continues to be sold today in over 54 countries worldwide. In Hong Kong it is sold in cafes, served hot or on ice. In Brazil, the powder is commonly mixed with vanilla ice cream. And in Switzerland, it continues to be associated with skiing and snowboarding.